20KHz Sonicator Homogenizer for Enhanced Aluminum Processing

In the ever-evolving landscape of industrial metal processing, the integration of advanced technology is paramount for achieving high-quality outcomes. Hanspire proudly introduces its flagship product - the 20KHz Sonicator Homogenizer for Industrial Ultrasonic Metal Melt Processing. This cutting-edge equipment is specifically designed to revolutionize the treatment of liquid aluminum, setting new benchmarks in efficiency and quality.

Introduction:

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In the process of metal solidification, ultrasonic vibration is introduced, the solidification structure changes from coarse columnar crystal to uniform and fine equiaxed crystal, and the macro and micro segregation of metal is improved. It is generally believed that high-energy ultrasound is useful in ultrasonic treatment, ultrasonic metal treatment, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic cavitation, ultrasonic casting, ultrasonic solidification structure, ultrasonic metal continuous casting and other aspects.   The processed melt is stored in a specific container, such as a crucible, smelting furnace, crystallization furnace. There are many ways to transmit ultrasonic energy into the metal melt. Among them, it is undoubtedly the most effective way to insert the ultrasonic tool head into the melt and directly emit ultrasonic waves into the molten metal liquid. When the melt is cooled and crystallized, it is also affected by strong ultrasonic wave, and the material properties change accordingly. For a specific melt, the smaller the melt volume, the greater the output power of the ultrasonic generator, and the longer the ultrasonic action time, the higher the ultrasonic comprehensive action intensity. In other words, we can also control the effect of ultrasonic action by controlling the amount of metal melt, the output power of ultrasonic generator, and the time of ultrasonic action to find the best balance between ultrasonic action and actual effect.

Application:

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1. 1. High strength aluminum alloy and magnesium alloy casting
   2. Production of aluminum and magnesium alloy bars and plates
   3. Crystallization degassing of various alloy materials, motor rotors, etc
   4. Casting of various metal matrix composites and high-strength aluminum alloy pistons.

Demonstration Of The Working Performance:

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Specifications:

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Model	H-UMP10	H-UMP15	H-UMP20
Frequency	20 ± 1 KHz
Power	1000VA	1500VA	2000VA
Input Voltage	220±10%(V)
Maximum bearing temperature	800℃
Probe Diameter	31mm	45mm	45mm

Ultrasonic Vibrator Reference Size

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Advantage:

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1. 1. High temperature resistance: the maximum bearing temperature is 800 ℃. 2. Easy installation: fixed by flange connection. 3. Corrosion resistance: use high-strength titanium alloy tool head. 4. High power: the maximum power of a single radiant head can reach 3000W.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	2100~6000	normal export packaging	50000pcs	Shanghai

 

The science behind the Sonicator Homogenizer is rooted in the application of ultrasonic vibrations during the metal solidification phase. By emitting high-frequency sound waves, the unit substantially alters the crystallization process of the metal from its molten state. Traditional methods often result in the formation of coarse columnar crystals, which can lead to material weaknesses and inconsistencies. However, our technology ensures the development of uniform, fine equiaxed crystals that significantly enhance the structural integrity of the processed metal. This breakthrough approach not only improves the macro and micro segregation of metals but also optimizes their mechanical properties and overall performance. Delving deeper into the operational excellence of the Sonicator Homogenizer, its efficacy in refining the solidification structure of liquid aluminum is unparalleled. The device's precise ultrasonic frequency of 20KHz is meticulously calibrated to interact optimally with the metal melt. This frequency range is critical, as it generates the perfect amount of acoustic cavitation and agitation within the molten aluminum, ensuring a thorough and even treatment. The outcome is a remarkably refined metal with enhanced ductility, increased strength, and superior resistance to stress and fatigue. By choosing Hanspire's Sonicator Homogenizer for your industrial metal treatment needs, you're not just investing in a piece of equipment; you're embracing a future of unparalleled metal quality and performance.