20KHz High-Stability Ultrasonic PVC Welding Transducer

In the rapidly evolving world of industrial manufacturing, the demand for efficient and reliable machinery has never been higher. At the heart of this industrial evolution is Hanstyle's High-Stability 20KHz Ultrasonic PVC Welding Transducer - a pinnacle of engineering designed to revolutionize the way we approach plastic and mask welding. This state-of-the-art device embodies the fusion of precision engineering with the unparalleled capabilities of ultrasonic technology, setting a new benchmark for performance and reliability in the field.

Introduction:

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Ultrasonic transducer consists of a stack bolt, back driver, electrodes, piezoceramic rings, a flange and a front drive. The piezoceramic ring is the core component of the transducer, which converts high-frequency electrical energy into mechanical vibration.   At present, ultrasonic transducers have been widely used in industry, agriculture, transportation, life, medical, military and other industries. Ultrasonic transducer is the key part of ultrasonic machine, and its quality directly affects the quality of the whole machine.

Application:

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Ultrasonic transducers are widely used in modern times, mainly suitable for ultrasonic plastic welding machines, ultrasonic metal welding machines, ultrasonic cleaning machines, gas cameras, trichlorine machines, etc.

Applied Industries: automobile industry, electric industry, medical industry, household appliance industry, non-woven fabric, clothing, packing, office supplies, toys, etc.

Applied Machines:

Mask machines, sealing machine, ultrasonic cleaner, welding machines,cutting machines, Medical scalpel and tar clear.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input Power (W)	Max Amplitude (um)
		Shape	Ceramic Diameter (mm)	Qty Of ceramic	Connect Screw		Yellow	Grey	Black
H-5520-4Z	20	Cylindrical	55	4	M18×1	15	10000-11000	10500-11500	14300-20000	2000	8
H-5020-6Z	20		50	6	M18×1.5		18500-20000	/	22500-25000	2000	8
H-5020-4Z	20		50	4	3/8-24UNF		11000-13000	13000-14000	11000-17000	1500	8
H-5020-2Z	20		50	2	M18×1.5	20	6000-7000	6000-7000	/	800	6
H-4020-4Z	20		40	4	1/2-20UNF	15	9000-10000	9500-11000	9000-10000	900	6
H-4020-2Z	20		40	2	1/2-20UNF	25	/	5000-6000	/	500	5
H-5020-4D	20	Inverted flared	50	4	1/2-20UNF	15	11000-12000	12000-13500	/	1300	8
H-5020-6D	20		50	6	1/2-20UNF		19000-21000	/	22500-25000	2000	10
H-4020-6D	20		40	6	1/2-20UNF		15000-16500	13000-14500	/	1500	10
H-4020-4D	20		40	4	1/2-20UNF		8500-10500	10000-11000	10500-11500	900	8
H-5020-4P	20	Aluminum sheet type	50	4	M18×1.5		11000-13000	/	/	1500	6
H-5020-2P	20		50	2	M18×1.5	20	5500-6500	/	/	900	4
H-4020-4P	20		40	4	1/2-20UNF	15	11000-12000	/	/	1000	6

Advantage:

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1. 1.Low impedance with high amplitude, high stabilityand reliability with long service life.  2.Energy saving and environmental protection. It is made of piezoelectric ceramic material, which has high conversion efficiency and can be mass-produced. 3.The performance of piezoelectric materials varies with time and pressure, so taking some time to test can identify non-conforming materials is necessary. All of our ultrasonic transducers will be aged before testing and final assembly.  4.One by one testing to ensure that each transducer performance are excellent before shipping. 5.Customization service is acceptable.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	220~390	normal export packaging	50000pcs	Shanghai

 

Ultrasonic welding has emerged as a cornerstone technology in modern manufacturing, offering a clean, efficient, and cost-effective method for joining plastic components. The Hanstyle 20KHz Ultrasonic Welding Transducer is specifically engineered to harness the power of ultrasonic vibrations to create strong, consistent welds without the need for additional adhesives or solvents. This is achieved through the meticulous design of the transducer, which incorporates a series of piezoceramic rings. These rings are the heart of the device, converting electrical energy into mechanical vibrations at ultrasonic frequencies. The vibrations are then amplified and directed through the stack bolt, flange, and finally, the front drive, where they are applied to the materials being welded. The construction of the Hanstyle Ultrasonic Welding Transducer reflects a commitment to durability and efficiency. The back driver and electrodes are meticulously configured to optimize the transfer of energy, while the flange and front drive are designed for maximum vibration transmission. This careful attention to detail ensures that the transducer not only achieves superior welding results but also offers an extended operational lifespan, minimizing downtime and maintenance requirements. Whether it's for welding plastic components in automotive, consumer electronics, or for the critical production of protective masks, the Hanstyle 20KHz Ultrasonic Welding Transducer stands as a beacon of innovation, ready to empower manufacturers to meet the challenges of modern production with confidence and efficiency.