20KHz High-Speed PPR Welding Machine for Surgical Suits

In the fast-evolving world of textile and garment manufacturing, the introduction of ultrasonic technology has been a game-changer, particularly in the production of high-precision items like surgical suits. Hanstyle's latest offering, the Fast Speed Intelligent 20KHz Ultrasonic Sewing Machine equipped with a Digital Generator, is at the forefront of this innovation, providing an unparalleled solution for the industry. This product, which is a marvel of modern engineering, utilizes the principle of ultrasonic welding, setting new standards for efficiency, reliability, and quality in the manufacturing process.

Introduction:

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The principle of ultrasonic welding is to transmit high-frequency vibration waves to the surface of the two objects to be welded. Under pressure, the surfaces of the two objects rub against each other, forming a fusion between the molecular layers. Ultrasonic sewing machine adopts the principle of ultrasonic welding, which is a high-tech technology for welding thermoplastic products. A wide range of thermoplastic parts can be welded by ultrasonic welding without the addition of solvents, adhesives or other ancillary products. When synthetic or nonwoven materials pass between the corners and anvils of ultrasonic devices, vibrations are transmitted directly to the fabric, rapidly generating heat in the fabric. Ultrasonic sewing machines can quickly seal, stitch and trim synthetic fibers without the use of thread, glue or other consumables. It is designed for special applications in the textile, apparel and engineered fabric industries and can be done quickly in a single operation, saving time, manpower and materials. The seams bonded by ultrasonic sewing machines blend perfectly and are sealed.

Application:

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Ultrasonic sewing machine is widely used in disposable surgical gowns, surgical caps, shower caps, hats, head covers, shoe covers, anti-corrosion clothing, electrostatic clothing, assault clothing, filters, chair covers, suit covers, non-woven bags and other industries. Suitable for lace clothing, ribbons, decoration, filtration, lace and quilting, decorative products, handkerchiefs, tablecloths, curtains, bedspreads, pillowcases, quilt covers, tents, raincoats, disposable surgical gowns and hats, disposable masks, non-woven bags, etc.

Demonstration Of The Working Performance:

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Specifications:

Model No:	H-US15/18	H-US20A	H-US20D	H-US28D	H-US20R	H-US30R	H-US35R
Frequency:	15KHz / 18KHz	20KHz	20KHz	28KHz	20KHz	30KHz	35KHz
Power:	2600W / 2200W	2000W	2000W	800W	2000W	1000W	800W
Generator:	Analog / Digital	Analog	Digital	Digital	Digital	Digital	Digital
Speed(m/min):	0-18	0-15	0-18	0-18	50-60	50-60	50-60
Melting Width(mm):	≤80	≤80	≤80	≤60	≤12	≤12	≤12
Type:	Manual / Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic	Pneumatic
Motor control mode:	Speed board / Frequency converter	Speed board	Frequency converter	Frequency converter	Frequency converter	Frequency converter	Frequency converter
Number of Motors:	Single / Double	Single / Double	Single / Double	Single / Double	Double	Double	Double
Horn Shape:	Round / Square	Round / Square	Round / Square	Round / Square	Rotary	Rotary	Rotary
Horn Material:	Steel	Steel	Steel	Steel	High Speed Steel	High Speed Steel	High Speed Steel
Power supply:	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz	220V/50Hz
Dimensions:	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm	1280*600*1300mm

Advantage:

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1. 1. No need for needle and thread, save cost, avoid the trouble of needle and thread breakage. 2. Humanized design, ergonomic, simple operation. 3. It can be used for linear and curved welding processing. 4. Meet the requirements of waterproof, airtight and anti-virus (bacteria). 5. The flower wheel is designed according to the pattern to enhance the strength and beauty of the processed products. 6. It can control the welding width and improve the production capacity. 7. The special welding arm design of the equipment has a good welding effect on the cuff.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Unit	980 ~ 2980	normal export packaging	50000pcs	Shanghai

 

Ultrasonic welding operates on a relatively straightforward yet fascinating principle. It involves the application of high-frequency vibration waves to the surfaces of the materials to be joined. Upon being subjected to these vibrations, the materials generate heat due to the friction between their molecules, causing them to melt and fuse together as they cool, creating a strong, durable bond without the need for traditional stitching. This method is particularly advantageous when working with synthetic and non-woven materials commonly used in surgical suits, as it ensures seamless, leak-proof seams that significantly enhance the protective properties of the finished product. The Fast Speed Intelligent 20KHz Ultrasonic Sewing Machine With Digital Generator from Hanstyle is designed specifically for the seamless integration into the production lines of modern textile manufacturers. Its high-speed operation significantly reduces production times, while the precise control afforded by the digital generator ensures consistent, high-quality results across all products. The machine's advanced features not only improve efficiency but also offer unprecedented flexibility, allowing manufacturers to adapt quickly to the ever-changing demands of the healthcare sector. This product, therefore, represents a significant leap forward in the production of surgical suits, offering a blend of speed, precision, and reliability that is hard to match.