15KHz Ultrasonic Welding Transducer Sensor for Plastics

Ultrasonic transducers are at the heart of what makes modern manufacturing processes, particularly in plastic welding, efficient and reliable. Specifically, the ultrasonic transducer sensor we are discussing today is designed to operate at a frequency of 15KHz, a sweet spot for many plastic welding applications. This high power ultrasonic converter exemplifies the pinnacle of piezoelectric ceramics technology, converting electrical signals into mechanical vibrations with impressive efficiency and reliability.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

At its core, this ultrasonic transducer sensor leverages the piezoelectric effect, a principle where certain materials generate a voltage when mechanical stress is applied to them. Conversely, these materials can deform when an electric field is applied, creating vibrations at ultrasonic frequencies. This characteristic is harnessed in our ultrasonic welding transducer to produce mechanical vibrations strong enough to weld plastic components with precision and strength. The 15KHz frequency is particularly adept at handling various plastic materials, offering a versatile tool for a myriad of welding tasks. Beyond its technical prowess, the design of this ultrasonic transducer sensor is focused on durability and efficiency. Built to withstand the rigors of continuous operation in industrial environments, it ensures that your investment is not just for the short term but a long-term contributor to your manufacturing capabilities. With this ultrasonic welding transducer, users can expect a seamless integration into their existing systems, with minimal downtime and maximal output. The emphasis on user experience and operational efficiency makes it an indispensable asset for businesses aiming to stay at the forefront of manufacturing technology.