15KHz Ultrasonic Device for Enhanced Plastic Welding

Ultrasonic technology plays a pivotal role in numerous industrial applications, notably in plastic welding where precision, durability, and efficiency are paramount. At the heart of this sophisticated technology lies the ultrasonic device, a marvel of engineering designed to transform electrical energy into mechanical vibrations. Hanstyle's High Power Ultrasonic Converter epitomizes this transformation, standing at the forefront of ultrasonic welding technology with its advanced capabilities and unparalleled performance.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

Our 15KHz Ultrasonic Welding Transducer is a testament to our commitment to innovation and excellence. Crafted from premium piezoelectric ceramics, it resonates at ultrasonic frequencies to seamlessly convert electrical signals into precise mechanical vibrations. This conversion is facilitated by the piezoelectric effect intrinsic to the material, a phenomenon where materials accumulate electric charges in response to applied mechanical stress. This principle is ingeniously harnessed in our ultrasonic device, enabling it to generate vibrations with the exact amplitude and frequency required for efficient plastic welding. The versatility of ultrasonic welding makes it an indispensable tool across a myriad of industries. From automotive parts to consumer electronics and medical components, the applications are as diverse as they are demanding. The Hanstyle High Power Ultrasonic Converter is engineered to meet these demands head-on, providing a reliable, energy-efficient solution for high-quality welds. Its 15KHz frequency is specifically chosen to optimize the balance between penetration depth and weld strength, ensuring robust joins with minimal thermal stress on the parts being welded. This ultrasonic device not only elevates the quality of the welds but also significantly enhances production speed and reduces operational costs, making it an invaluable asset for any business striving for excellence in plastic welding.