15KHz Piezoelectric Ultrasonic Welding Transducer

In the realm of manufacturing and assembly, the integration of innovative technologies such as piezoelectric ultrasonic transducers has revolutionized processes, leading to higher efficiency and precision. At Hanstyle, we present our flagship product - the High Power 15KHz Piezoelectric Ultrasonic Welding Transducer, engineered specifically for plastic welding machines. This marvel of engineering epitomizes the cutting-edge applications of piezoelectric ceramics that resonate at ultrasonic frequencies, effectively converting electrical signals into mechanical vibrations. The piezoelectric effect, a unique characteristic of certain materials that allows them to generate an electrical charge in response to applied mechanical stress, lies at the heart of our ultrasonic transducer’s operation.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

Our High Power Ultrasonic Converter is not just a component; it is a testament to the potential of ultrasonic technology in enhancing welding operations. Designed for high precision and efficiency, this transducer operates at a frequency of 15KHz, making it perfectly suited for welding tasks that require meticulous attention to detail and strength. The application of piezoelectric ultrasonic technology in this device enables it to produce strong, consistent vibrations. These vibrations, when applied to plastic materials, generate the heat necessary for welding without direct contact or additional heat sources. This method not only preserves the integrity of the materials being welded but also significantly reduces the energy consumption and operational costs associated with traditional welding methods. Moreover, our High Power Ultrasonic Welding Transducer is built to last. Crafted from high-grade materials and designed with the rigorous demands of industrial environments in mind, it ensures durability and reliability. Its compatibility with a wide range of plastic welding machines further enhances its versatility, making it an invaluable tool for businesses looking to optimize their manufacturing processes. Whether you are involved in automotive manufacturing, packaging, or any industry where plastic welding is paramount, our piezoelectric ultrasonic transducer is designed to meet and exceed your expectations. With Hanstyle's commitment to innovation, quality, and customer satisfaction, embark on a journey towards more efficient, precise, and sustainable manufacturing practices.