15KHz High-Power Ultrasonic Converter for Welding - Hanstyle

In today's innovative manufacturing landscape, where precision and efficiency reign supreme, ultrasonic welding has emerged as a cornerstone technology. At Hanstyle, we are at the forefront of this technological revolution with our flagship product: the High-Power Ultrasonic Converter 15KHz Ultrasonic Welding Transducer for Plastic Welding Machines. This sophisticated device embodies the pinnacle of ultrasonic welding service, designed to meet the diverse needs of modern industries.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

Ultrasonic welding, a process that uses high-frequency ultrasonic acoustic vibrations to create solid-state welds, is instrumental in various manufacturing and assembly processes. The core of this transformative technology is the ultrasonic transducer, a device that converts electrical energy into mechanical vibrations. Our transducer leverages advanced piezoelectric ceramics that resonate at ultrasonic frequencies, turning electrical signals into precise mechanical movements. This process, powered by the piezoelectric effect of the materials, is what makes our ultrasonic welding service unparalleled in efficiency and reliability. The application of ultrasonic welding is vast and varied. Whether it's automotive components, consumer electronics, or medical devices, our High Power Ultrasonic Converter is engineered to provide seamless and robust welding solutions. The 15kHz frequency is specially chosen for its optimal balance between power and control, ensuring deep penetration and strong bonds without damaging delicate parts. Moreover, our transducer's design is not just about power; it's about enabling precision. With our ultrasonic welding service, manufacturers can achieve high-speed welding with minimal heat generation, reducing stress on the components and ensuring a clean, aesthetically pleasing finish.