15KHz High Frequency Piezoelectric Transducer for Welding

In the advancing world of manufacturing and assembly, the need for sophisticated and efficient tools has never been more critical. Hanstyle is at the forefront of this technological evolution, introducing the High Power Ultrasonic Converter - a marvel in the realm of plastic welding machines. This cutting-edge device, powered by high frequency piezoelectric transducer technology, is specifically engineered to meet the rigorous demands of modern industrial applications. At its core, the Ultrasonic Converter harnesses the power of piezoelectric ceramics. These materials are renowned for their ability to resonate at ultrasonic frequencies, transforming electrical signals into precise mechanical vibrations. This phenomenon, known as the piezoelectric effect, is the heartbeat of our high-frequency transducer. Its ability to generate vibrations at 15KHz makes it an invaluable tool in the plastic welding process, delivering unparalleled efficiency and strength in the bonds it creates. The mechanism of action behind this powerful converter lies in its expertise in converting energy forms. Electrical energy, provided by the machine's generator, is transformed into mechanical energy in the form of ultrasonic vibrations. These vibrations, when applied to plastic materials, generate heat through friction, thereby melting the contact points and creating a solid, durable weld upon cooling. What sets our high frequency piezoelectric transducer apart is its precision and reliability. Designed for optimal performance, it guarantees uniform welds, increased production speeds, and reduced operational costs – all while maintaining the integrity and quality of the materials.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

Furthermore, the adaptability of our Ultrasonic Converter extends its utility beyond mere plastic welding. Its high frequency piezoelectric transducer is equally effective in cutting, sealing, and other ultrasonic applications, making it a versatile tool in various industries, including automotive, medical, and consumer goods. This versatility, coupled with its robustness and efficiency, renders the High Power Ultrasonic Converter an indispensable asset in any modern manufacturing or assembly line. In conclusion, Hanstyle's High Power Ultrasonic Converter represents a significant leap forward in the field of ultrasonic welding. Through the integration of high frequency piezoelectric transducer technology, it offers unmatched efficiency, reliability, and versatility. Its ability to deliver high-quality welds with precision and speed makes it an ideal solution for businesses looking to enhance their production capabilities and embrace the future of manufacturing technology.