15KHz High-Efficiency Ultrasonic Sensor for Plastic Welding

In the realm of industrial manufacturing and fabrication, achieving precision and efficiency is paramount. One revolutionary technology that has significantly elevated the standards of these attributes is the ultrasonic sensor, specifically designed for applications like plastic welding. Our product, the High Power Ultrasonic Converter with a 15KHz frequency, stands at the forefront of this technological advancement, offering unparalleled performance for plastic welding machines. Ultrasonic sensors utilize piezoelectric ceramics, materials known for their ability to convert electrical signals into mechanical vibrations. This process, powered by the piezoelectric effect of the ceramics, allows the sensor to resonate at ultrasonic frequencies. The High Power Ultrasonic Converter harnesses this principle meticulously, transforming electrical energy into high-frequency mechanical motion. This motion, in turn, is applied in plastic welding machines where precision, strength, and reliability are critical. The 15KHz frequency model is specifically engineered to offer the optimal balance between power and control, ensuring that the welding process is not just effective but also efficient and consistent.

Introduction:

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Ultrasonic transducers are piezoelectric ceramics that resonate at ultrasonic frequencies and convert electrical signals into mechanical vibrations through the piezoelectric effect of the material.   When a transducer is used as a transmitter, the electrical oscillation signal sent from the excitation source will cause changes in the electric or magnetic field in the transducer's electrical energy storage element, thereby altering the mechanical vibration system of the transducer through some effect.   Generate driving force to vibrate, thereby driving the medium in contact with the mechanical vibration system of the transducer to vibrate and radiate sound waves into the medium.

Application:

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The application of ultrasonic transducers is very extensive, which can be divided into industries such as industry, agriculture, transportation, daily life, medical treatment, and military. According to the implemented functions, it is divided into ultrasonic processing, ultrasonic cleaning, ultrasonic detection, detection, monitoring, telemetry, remote control, etc; Classified by working environment into liquids, gases, organisms, etc; Classified by nature into power ultrasound, detection ultrasound, ultrasound imaging, etc.

Demonstration Of The Working Performance:

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Specifications:

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Item NO.	Frequency(KHz)	Dimensions				Impedance	Capacitance（pF)			Input power (W)	Max Amplitude (um)
		Shape	Ceramic diameter （mm)	Qty of ceramic	Connect screw		Yellow	Grey	Black
H-7015-4Z	15	Cylindrical	70	4	M20×1.5	15	12000-14000	/	17000-19000	2600	10
H-6015-4Z	15		60	4	M16×1		8000-10000	10000-11000	12500-13500	2200	10
H-6015-6Z	15		60	6	M20×1.5		18500-20500	/	/	2600	10
H-5015-4Z	15		50	4	M18×1.5		12000-13000	13000-14500	/	1500	8
H-5015-4Z	15		40	4	M16×1		9000-10000	9500-11000	/	700	8
H-7015-4D	15	Inverted flared	70	4	M20×1.5		12500-14000	/	17000-19000	2600	11
H-6015-4D	15		60	4	M18×1.5		9500-11000	10000-11000	/	2200	11
H-6015-6D	15		60	6	1/2-20UNF		18500-20500	/	/	2600	11
H-5015-D6	15		50	6	1/2-20UNF		17000-19000	/	23500-25000	2000	11

Advantage:

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1. 1. Energy saving and environmental protection 2. One by one testing to ensure that each transducer performance are excellent before shipping. 3. Low cost, high efficiency, high mechanical quality factor, obtaining high electric-acoustic conversion efficiency work at the resonance frequency points. 4. High welding strength and firm bonding. Easy to achieve automated production 5. Same quality, half the price, double the value. Each product reach to you have been test in our company three times, and with 72 hours continous working, to confirm it is well before you get it.

2. Comments From Clients：

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Payment & Shipping:

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Minimum Order Quantity	Price（USD）	Packaging Details	Supply Ability	Delivery Port
1 Piece	280~420	normal export packaging	50000pcs	Shanghai

 

The versatility and applications of ultrasonic sensors, particularly in plastic welding, cannot be overstated. From automotive components to consumer electronics and medical devices, the need for durable, reliable, and precise welding is ever-present. Our High Power Ultrasonic Converter meets these demands head-on. By delivering focused ultrasonic vibrations directly to the welding point, it achieves seamless bonding without the need for additional adhesives or consumables. This method not only enhances the strength and aesthetics of the weld but also contributes to environmentally friendly manufacturing practices by reducing waste and energy consumption. In conclusion, the High Power Ultrasonic Converter 15KHz model is not just a component; it's a pivotal solution for industries seeking to innovate and improve their plastic welding processes. Its integration into your machinery will mark a significant leap towards achieving higher quality, efficiency, and sustainability in your manufacturing operations. Embrace the power of ultrasonic technology and propel your business forward with our cutting-edge ultrasonic sensor.