Ultrasonic Machine

Mazwi eUltrasonic ari midziyo yepamberi anoshandiswa pakuchenesa akasiyana siyana zvinhu kuburikidza nezera reKisimusi - mafungu enzwi. Machina aya anoshanda pane iyo musimboti wekushandura simba rekuita mune zvekutema vibratic vibratic via transducer. Kana iyi transducer inogamuchira chiratidzo chemagetsi oscillating kuUstrasonic Frequency, inoburitsa mafungu ehuremu mumvura mukati mekamuri yekushandisa. Mafungu aya anogadzira kumanikidzwa kwemasimba mumhinduro yekuchenesa, inotungamira kuumbwa uye inotevera kudonha kweiyo isingaverengeki microscopic cavitation bubbles. Maitiro aya ekutenderera ndiyo nzira yepakati iyo inokatyamadza zvinokwanisika zvinosvibisa kubva kunzvimbo dzakanyudzwa zvinhu.

Michina uye kushanda

Maitiro ekuchenesa ekuchenesa anotanga nekuisa zvinhu kuti anyatsozadzwa mune yakazadzwa nemhedzisiro yekuchenesa, iyo inogona kunge iri mvura - yakavakirwa - zvichienderana nemhando yezvisikwa. Iyo transducer, kazhinji yakagadzirwa nePizoelectric zvinhu zvakadai seZirconate titconate titaniate kana atium titanate, inogadzira mafungu ekuvhiya anoparadzira mvura yekuchenesa. Mafungu aya anokonzera kukurumidza kugadzirwa uye kuputika kwemabhuru madiki emabhuzi. Kudonha kweaya mabhuru anogadzira simba rakakosha yemunharaunda, inoratidzirwa nekudziya kwakanyanya uye kudzvinyirira, alleit pane microscopic chiyero. Iyi esimba inobvisa tsvina, grime, mafuta, mafuta, ngura, dzimba dzekubereka, uye zvimwe zvinosvibisa kubva kunzvimbo dzezvinhu.

Zvikumbiro uye zvinoenderana

Ultrasika Ivo vanowanzoshandiswa mumotokari, zvekurapa, mishonga, magetsi, uye zvikamu zveindasitiri. Semuenzaniso, mumunda wekurapa, vanochenesa vanochenesa vanokatyamadzwa nekuda kwekuchenesa zviridzwa zvekuvhiya uye nemazino, vanoona kuti miti yose yezvinyorwa zvinhu zvinobviswa pamberi pekusuwa. Mune indasitiri yemagetsi, izvi zvishandiso zvakakosha pakuchenesa zvakaoma kudhindwa kwematunhu ematunhu uye zvimwe zvikamu pasina kukosha kwemakemikari ane hutsinye.

Zvishongo zvezvishongo, vatariri vemitambo, uye varindi vesainzi vanovimba zvakanyanya nevachengeti vekutanga kuchengetedza mamiriro uye mashandiro emidziyo yavo uye samples. Iko kutsanangurwa kwakasarudzika kwekuchenesa kwemidziyo iyi kunovaita zvakanakira kurapa zvinhu zvine maumbirwo akaomarara uye zvidiki zvidiki, zvakadai sehombozvi uye zvishongo zvechisimba.

Zvakanakira uye Kufunga

Chimwe chezvakakosha zvakanakira zvekushandisa zvekuchenesa zvekuchenesa ndiko kugona kwavo kuwana zvakanyatsochena nekupindira kushoma kwemanyoro. Izvi hazvisi kungoponesa nguva chete asiwo unovimbisa huwandu hwekuchena hwakaoma kuwana kuburikidza nenzira dzakajairika dzekuchenesa. Pamusoro pezvo, izvi zvishandiso zvinogona kuwanzo shanda nekudzikira kwepasi pekuchenesa vamiriri, kuvaita kuti vasiye sarudzo yemamiriro ekunze pavanenge vachideredza marara emakemikari uye kuratidzwa.

Nekudaro, zvakakosha kuti ufunge kuti kucheneswa kwekupedzisira hakutsinye zvinhu. Nepo midziyo yacho ichinyatsobudirira kubvisa zvinomarara, chero nguva yakasara kana mavairasi inoda nzira inotevera stelization, kunyanya mukurapa kwekurapa. Zvakare, zvimwe zvikamu zvemagetsi, zvakadai seyemumu midziyo, inogona kungwarira kune yakakwirira kusvika kune yakakwirira-vibrations uye ingangoda kufunga kwakakosha kuti udzivise kukuvara.

Kuchengetedzwa uye zvakanakisa maitiro

Kushandisa Ultrasonic kuchenesa midziyo inokodzera kuomerera kune yekuchengetedza mirayiridzo yekudzivirira njodzi dzinogona kuitika. Kuenderera mberi nekuratidzwa kusvika kumusoro - Ruzhinji ruzha rwunoratidzwa nemachina aya anogona kutsamwisa, kugadzira kuchengetedza kwekunzwa mazano. Pamusoro pezvo, mhinduro iri mukamuri inogona kupiswa uye inogona kukonzera kukuvara kwemakemikari kana makemikari nekubata. Naizvozvo, zvakakosha kuti udzivise kushandisa zvinopisa zvekuchenesa zvekuchenesa kunze kwekunge muchina wacho ukasimbiswa sekuputika - Uchapupu. Kuchengetedzeka kwemagetsi kuriwo kutaurirana, sekusangana pakati pemhedzisiro yekuchenesa uye zvikamu zvemagetsi zvinogona kutungamira kumagetsi ekuvhunduka.

Mukupedzisa, michina yeUtrasonic inopa nzira inokwana uye inoshanda yekuchenesa zvinhu zvakasiyana siyana, kubva kune zvikamu zveindasitirwi kuti zvinyararire zvirongwa. Kugona kwavo kusvika uye kuchenesa nzvimbo dzakaomarara pasina kukuvadza kunovaita zvinokonzeresa muminda dzakasiyana siyana, kupa izvo zvinoshanda uye nekunyatsojeka mukuchengetedza kuchena uye hutsanana.

Ultrasonic machining, chiitiko chakasarudzika chinoburitsa, chinotamba chakakosha basa mukugadzirwa kwezvinhu zvakaoma uye brittle zvinhu. Iyi inokwira matekiniki ezvekutonga yakakwira - frequency, yakaderera - Maitiro acho anosanganisira chishandiso chisanganisira zvikamu zviviri zvekutanga: Electroacustic transducer uye soxtrode. Ichi chishandiso chinoshandisa midziyo yehurombo inodzikiswa yakamiswa mune slurry, iyo inoita seyakacheka chishandiso kuti ubvise nzvimbo yebasa.

Zvikamu zvechibvumirano chekupedzisira

Iyo Ultrasonic mudziyo weElectroacoustic transducer inoshanduka kuchinjika magetsi zvemagetsi mune zvekunyepedzera manhamba. Iyo transducer inogona kuve chero piezoelectric kana magineti. Iyo Piezoelectric transducer inoshandisa chinhu cheCeramic chinhu, senge titimuum titanate, iyo vijates kana ichiiswa pasi pekunyatsoita voltage. Zvekare, transstrikent transcer inoshandisa cylinnet cylinnet iyo inoshandura chimiro nekuchinja minda yemagineti, nekudaro inogadzira maintions. Iyi vibrations inoendeswa kune iyo Soxtrode, iyo inowanzogadzirwa kubva kuderera - carbon simbi. Iyo Sottrode oscriplates pese pese paunenge uchichengeta yakaderera amplitins uye ine mutoro wekuendesa iyo yekuburitsa iyo brasive slappry kune workry.

Maitiro emuchina

Iyo Ultrasonic mudziyo inoshanda nekutungamira kuyerera kunoenderera mberi kwebrasive slappry pakati peiyo sotrode uye iyo basa. Sezvo iyo Sottrode inosangana neyekuita basa, inobvisa zvinhu kuburikidza nemicrochipink kana kukonzeresa yakakonzerwa neakakwirira - frequency vibrations. Iyo slurry, inosanganisira zvimedu zvinobhururuka senge baron bardide, aluminium mbambo, kana silicon chombo, inovimbisa kuti marara anobviswa zvinobudirira kubva munzvimbo yekucheka, nekukasira kuwedzeredza precision uye nzvimbo yekupedza.

Uyu maitiro emachina anonyanya kuve akafanirwa nezvinhu zvine hutsinye uye brittleness, senge ceramics, girazi, uye manyorera akaomeswa. Iyo Mechanism yeMicrocracking inobvumira iyo Ultrasonic mudziyo wakanyatsojeka uye akaomarara maumbirwo, ayo akaoma kuwana nzira dzekufambisa dzemvura.

Zvinhu zvinokanganisa machining machining

Zvinhu zvinoverengeka zvinokonzeresa kushanda uye kunaka kweiyo ultrasonic machining. Izvi zvinosanganisira zvinhu zvekunyama zvepamhepo, sekuomesa, simba, hupfumi, uye hunotambudza, pamwe nehunhu hwehukuru hwehukuru, hwakadai sehukuru hwechisimba uye zvinhu. Iyo amplitude yeiyo Sotrode's vibration inoitawo basa rinorwadza mukusarudza nguva yemamhepo uye kupera kwemusoro. Kazhinji, chidiki chidiki chezviyo mune iyo brasive slurry inoguma nekupedza nzvimbo yekupedza pamucheto pabasa rekushanda.

Zvikumbiro nezvakanaka

Ultrasonic machining isingaruri muminda inoda chaiyo chaiyo chaiyo uye kugona kushanda ne brittle zvinhu. Izvi zvinosanganisira mashandisiro ezvinyorwa uye magetsi zvinhu, ipo kuchengetedza zvivakwa zvokunyama uye kurongeka kwemukati kwakakwana. Pamusoro pezvo, hunyanzvi huri kushandiswa mukugadzira macroyeltranical masystem uye zvikamu zvemhando kubva kune imwechete Crystal zvinhu.

Chimwe chezvakakosha zvakanakira zvechiitiko chekupedzisira ndiko kugona kwayo kugadzirisa zvinhu pasina kushandura zvivakwa zvavo zvemuviri. Kusiyana neTermal, makemikari, kana magetsi, ultrasonic machina haafudzi kupisa, kuona kuti hapana kukanganisa kana kushandurwa kwechimiro mune yebasa. Uyezve, kusavapo kwevaburu muiri chigadzirwa chinodzora kukosha kwekuwedzera kwekuparadza.

Zvinonetsa uye zvisingakwanisi

Pasinei nezvakanakira zvacho zvakawanda, michina yekusimudzira ine zvimwe zvisingabvumirwe. Rwiyo rwekubvisa kwezvinhu runogona kuve runononoka uchienzaniswa nedzimwe nzira, kunyanya masimbi, nekuda kwekuvimbika pane microchipping machira. Pamusoro pezvo, iyo Sotrode tip inoenderana nekupfeka kubva mukuenderera mberi kukanganisa kwezvinhu, zvinowanzoitika kuchengetedza kazhinji kana kutsiva. Kudhirowa kwakadzika maburi kunoramba kuchinetsa sezvo iyo leftive slappry inogona kusashanda zvinobudirira kusvika pasi, kunyangwe rotary ultrasonic machining inogona kuderedza nyaya iyi yeCeramic zvinhu.

Mukupedzisa, ultrasonic machining, yakafambiswa neiyo chishandiso chishandiso, inomiririra nzira ine simba uye chaiyo yekushanda neyakaoma uye brittle zvinhu. Kugona kwayo kuchengetedza kuperera kwekunyarara uye kuwana maumbirwo akashata kuzviita chishandiso chakakosha muzvikamu zvekugadzira. Kunyange paine matambudziko ekukunda, kuenderera mberi kwekutsvaga uye kufambira mberi kwehunyanzvi kunoramba uchisimudzira kugona kwayo uye zvinoshandiswa.

Vachengeti veLolthrashic vanopa zvizhinji zvezvakanakira zvinovaita sarudzo yakasarudzika yemhando dzakasiyana siyana, kusanganisira kurapwa, chikafu, emagetsi, uye kupora njodzi. Kuchinja kwavo uye kushanda kwavo kwakavasimbisa sezvakakosha zvishandiso munzvimbo dzine kunyatsojeka uye kunyatsojeka.

Kubudirira uye Nguva - Kuchengetedza

Chimwe chezvakakosha zvakanyanya zvakanakira vevachengeti vekuvimbika ndiko kugona kwavo kuchengetedza nguva. Izvi zvishandiso zvinokwikwidza kusvika pamakumi mana emakumi mana emhando yepamusoro pulses pane wechipiri, uye imwe neimwe pulse inoburitsa zvinogoneka kuchenesa chiito pane chikamu chechipfuva. Iyi yakakwira - Frequency wave chiito ichibvumira ultrasonic cleancers kubvisa zvinongedzo nekukurumidza uye zvinobudirira pane nzira dzekuchenesa dzechinyakare. Nguva yekuchengetedza nguva kududzirwa mukuwedzera kwechigadzirwa uye yakaderedzwa mashandiro ekushanda, achigadzira machina aya anowanikwa mune chero maindasitiri.

Nyoro asi zvinobudirira kuchenesa

Ultrasonic inochenesa Budiriro mukubvisa zvakasvibiswa pasina kukonzera abrasion, hutsinye kupwanyika, kana kukwirira - kumanikidza kupururudza. Chiitiko ichi nyoro chinonyoroveswa chakakosha kune zvakashata zvikamu zvakadai se microchips, zvikamu zvemakombiyuta, zvikamu zvakarongedzwa, uye zvisina musoro zvemhuri zvinongedzo zvemhuri. Nzira dzechinyakare dzinochenesa nzira dzinogona kunge dzinogona kukuvadza zvinhu izvi zvinokatyamadza, asi tekinoroji yekusimudzira inosimbisa kuti vanocheneswa zvakakwana vachiri kuvimbika.

Kubvisirwa kwakasiyana-siyana

Iko kuwanda kwevanenge vasingazivikanwe vanochenesa havana kugadzirwa. Vanogona kubvisa huwandu hwakawanda hwekuzvisvibisa kubva kune chikamu chemugove, kusanganisira mafuta, mafuta, svina, guruva, jecha, kabhoni, uye oxidation, pasi kune microscopic particles. Hapana zvimwe zvikamu zvekuchenesa system inopa iyi nhanho yekuchinjika mune imwe chete unit, kugadzira vekutanga vanochenesa vanomiririra mashini anochinjisa akakodzera kuchenesa ekuchenesa ekuchenesa.

Kubata nezvikamu zvakaoma

Vekupedzisira vanochenesa vanonyanya kushanda kana zvasvika pakuchenesa zvikamu zvakaoma. Iko kusanganiswa kwekuchenesa destgent uye kukwirira Izvi zvinobvisa kudiwa kweruoko rwakajairika - kuchenesa, izvo zvinogona kuve basa - zvakadzama uye zvinodhura. Zvekushamisika uye zvakaoma - - -

Kubudirira kwesimba

Mune nguva yekudzora masimba masofa isiriyo, vagari vekuchenesa vanopa imwe nharaunda yakashamwaridzana nenzira dzechinyakare nzira dzekuchenesa. Kusiyana nezvimwe zvikamu - Kuchenesa Systems uko kunovimbika pane akawanda motors kuti pombi, kutenderera, kusimuka, uye valtrasonic vakachenesa vanowanzoda mota imwe chete yekupusha mhinduro. Ruzhinji rwechenesa runowanikwa kuburikidza nehunyanzvi hwekugadzira simba uye vashandi, vanochengeta simba rekushandisa kune zvishoma. Kubudirira uku hakungori kunodzora mari yekushandisa asi zvakare inoenderana nemaitiro ekugadzirisa ebhizinesi.

Mhedziso

Zvikomborero zvevachengeti veEltrasonic zvakakura, kuvaita ivo mari yekuchenjera kune chero indasitiri inoda kuwanda kwehutsanana uye kushanda zvakanaka. Kubva pane zvakawandisa nguva yekuchengetedza uye zvinyoro-nyoro asi zvichicheneswa nekuchenesa kune kwavo kudzikisira kubviswa, kugona kubata zvikamu zvakaoma, uye kushaya simba remagetsi, michina iyi inopa zvakanakira zvisingafadzi. Sezvo maindasitiri anochinja uye kudiwa kwekunyatsochenesa kuchenesa, vasingazive vanochenesa vanoenderera mberi vari chishandiso chakakomba, vachityaira zvese zviri zviviri kunaka uye kusavimbika. Kune avo vanotsvaga mhinduro yakavanzika uye inoshanda yekuchenesa, yekubatanidza muchina wekupedzisira kubva mukurumbira mugadziri unokwanisa kupa zvakakosha kugadzirisa mune zvese maitiro uye kuita.